Challenge

In the fast-paced world of thermoforming, manufacturers face significant challenges. Frequent changes in product specifications, unclear material properties, and the constant pressure to minimize defects and reduce costs create a complex environment that can hinder operational efficiency and product quality.

Solution

To address these challenges, Simularge developed a cutting-edge Digital Twin solution tailored for the thermoforming industry. This innovative technology provides manufacturers with real-time insights and predictive analytics, enabling them to navigate the complexities of production with ease.

Results

The implementation of Simularge's Digital Twin solution has led to remarkable outcomes, including:

• 95% Accuracy in Thermal Map Prediction: Enhanced accuracy in thermal mapping allows for better temperature control and improved product quality.

  
  

• In-line Material Property Estimation: Real-time estimation of material properties helps manufacturers make informed decisions, reducing variability in the production process.

  
  

• Optimization Options: The solution offers multiple optimization strategies to significantly reduce material usage, energy consumption, and cycle time, ultimately leading to cost savings and increased sustainability.

Learn More

To explore the detailed use case and scientific backing of this innovative solution, please refer to the following documents:

• Use Case Document

• Reference Scientific Article

• Beko Sustainability Report